Standard Minutes Value (SMV) is the most common term used in garments industry. The process requires studying the time and measuring the time needed for production. These types of calculations are often done by industrial engineers who calculate the required time for garment workers to produce goods on a certain machine. To increase the efficiency and maximize the production speed this serves as a crucial step.
What is SMV?
Standard Minute Value (SMV) is a measuring method that describes to us the average rate of output by a worker on a certain machine. It gives us the maximum rate of production based on the worker’s expertise on a certain machine. The measurement that we get from the values is the rate of production of a worker at 100%. The values will change depending on the working conditions and for different machines. It is important to calculate the SMV as it is a crucial factor for their production.
SMV Calculation Methods
There are mainly two ways you can calculate the Standard Minute Value. You can either use SMV calculator website or do it yourself by using a method called time study.
To calculate manually, you need to find the observed time, and working rate and need to consider other major key points to figure out the numbers.
You can do a simple math to find out the basic time by:
Basic Time = Observed Time × Performance Rating
Now you can calculate the Simple Minuit Value with the help of this formula:
Standard Minute Value = Basic Minuit + Machine Efficiency + Bundle Allowance + Worker
Rest Period:
With the help of the software, you can do this simply by putting the values by pressing some keys on your phone and getting your desired results in a minute. Some well-known known software are:
- Textile Calculator
- SewEasy
- ProSMV
- GSDCost
Application of SMV in Garments Industry
There are many applications of SMV in the garments industry. I have mentioned some of the core applications below.
- SMV is the key data for maximum operation. Depending on the machine and manpower requirements, calculations are done. The date is used for benchmarking the performance.
- One of the main purposes of SMV is to calculate and trace the labor costs in garment industries.
- The SMV calculation is used for payroll calculation. The data helps to figure out the operator, production, and rate per minute. It also helps to provide incentives based on individual efficiencies.
Different Terms Used in SMV Calculation
After successfully calculating the value it is important to know the different terms used in SMV.
Observed Time:
It is the recorded time for the operation in one-minute duration. The required time has to be taken during maximum efficiency.
Cycle Time:
Cycle time is the time taken by an operator. This time is measured by completing a certain task for a worker.
Rating Factor:
Rating a machine is a subjective topic as the actual rating of the machine and the manufacturing rating may differ during the process.
Conclusion
Standard Minute Value is ideally used in garment manufacturing industries by industrial engineers. The calculation is crucial for the industry as it tells us about the production of a manufacturing company. Standard Allowed Minute(SAM) is also used as a replacement for SMV. It is the responsibility of a manufacturing company to provide SMV to their buyers which showcases their production speed and efficiency.
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