It is very annoying when your sewing machine don’t cooperate properly. Suppose you want to start a project with full enthusiasm but your sewing machine don’t work properly. I think it will be very frustrating experience for a sewer. But in maximum case troubles of sewing machine are not major. If you know few tips for troubleshooting of sewing machine then you can easily handle it. In this article I will list out of tables for sewing machine problems, causes and remedies.
Fig: Troubleshooting for sewing machine
Problem, Causes and Remedies of Sewing Machine:
Sewing machine problems
Possible causes
Remedies
Skipping stitches, shredding and breaking thread
Bent needle
When to change needles
Needle in backward
When to change needles
Wrong needle for fabric
Relationship 2: Needle style and fabric
Damaged needle tip
When to change needles
Needle not pushed all the way up into needle clamp
Push needle all the way to stop
Needle too fine for thread thickness
Relationship 1: Needle size and thread
Too much basting spray
Switch to a different basting spray
Glue too sticky in fusible stabilizer
Switch to a different stabilizer
Not enough presser-foot pressure
Presser-foot pressure adjustment
Thread getting caught somewhere in thread path
Wrong size of thread stopper
Incorrect threading
Correct threading
Old thread
Change thread
Damaged needle plate
Needle plate damage
Tarnished or damaged bobbin case
Damage to the bobbin case
Burr on hook
Smoothing burrs on the hook
Timing not set right
Take your machine in for servicing
Hook to needle distance off
Take your machine in for servicing
Sewing machine problems
Causes
Remedies
Loops on back of fabric
Machine threaded with presser foot in down position
How the presser foot is involved
Take-up lever not threaded
Missing the take-up lever
Thread not in tension discs
Presser foot up
Thread or lint caught in tension discs
Clean the tension discs
Burr on hook
Smoothing burrs on the hook
Damage on bobbin case
Damage to the bobbin case
Top tension set too low
Making top tension adjustments
Thread too thick for needle
Relationship 1: Needle size and thread
Metallic thread too stiff
Try a softer thread
Tarnished metal bobbin case
Damage to the bobbin case
Thread is not supply enough
May be designed for hand stitching
Thread too thick for sewing machine
Relationship 1: Needle size and thread
Knee resting on knee-lift lever when sewing
Reposition so you are not resting on the knee-lift lever
Sewing machine problems
Causes
Remedies
Inconsistent tension
Thread and needle mismatched
Relationship 1: Needle size and thread
Damaged bobbin case
Damage to the bobbin case
Burr on hook
Smoothing burrs on the hook
Tarnished bobbin case
Damage to the bobbin case
Wrong thread stopper
Wrong size of thread stopper
Catch on outside edge of thread stopper
Wrong size of thread stopper
Burr on hook
Smoothing burrs on the hook
Damaged needle plate
Needle plate damage
Damaged needle
When to change needles
Low quality thread
Use good quality thread
Thread too stiff
Try a softer thread
High contrast in color between thread and fabric
What could go wrong?
Sewing machine problems
Causes
Remedies
Fabric won’t feed
Not enough presser-foot pressure
Presser-foot pressure adjustment
Lint buildup in feed dogs
Clean out lint and felt by using a fine screwdriver, tweezers or any other object that will fit.
Damaged needle plate
Needle plate damage
Thread caught somewhere
Remove thread
Stitch length set too short
Increase stitch length
Walking foot lever not on needle clamp
Remove and reattach the walking foot on the needle clamp.
Presser foot damaged on underside
Replace the presser foot
Knee resting against knee-lift lever
Reposition so you are not resting on the knee-lift lever
Rubber feed dogs may be distintegrating
Take your machine in for servicing
Feed dogs down
Raise the feed dogs
Sewing machine problems
Causes
Remedies
Uneven stitch length
Incorrect pressure on presser foot
Presser-foot pressure adjustment
Presser foot worn underneath
Replace the presser foot
Wrong foot for job
Change presser foot
Lint buildup between feed dogs
Clean out lint and felt by using a fine screwdriver, tweezers or any other object that will fit.
Heavy fabric needs more support
Help fabric to feed
Pulling fabric
Guide fabric without pulling
Pushing fabric
Guide fabric without pushing
Rubber feed dogs may be disintegrating
Take your machine in for servicing
Walking foot lever not correctly mounted on needle clamp
Remove and reattach the walking foot on the needle clamp
Sewing machine problems
Causes
Remedies
Won’t climb seams
Too much presser-foot pressure
Presser-foot pressure adjustment
Wrong foot
Refer to your machine’s manual to select the correct foot.
Seam needs to be flattened
Flatten the seam with a wooden clapper or rubber mallet before stitching.
Feed dogs not all the way up (some older machines)
Raise the feed dogs.
Lint buildup in feed dogs
Clean out lint and felt by using a fine screwdriver, tweezers or any other object that will fit.
Stitch length set too short
Adjust length
Sewing machine problems
Causes
Remedies
Fabric puckering
Tension too tight
Tension in the relationship
Stabilizer required
Fabric puckering
Wrong needle plate
Refer to your machine’s manual to select the correct needle plate. Needle plate damage.
Needle point damaged
When to change needles
Wrong needle for fabric
Relationship 2: Needle style and fabric
Top thread hung up somewhere in thread path
Rethread machine
Not enough presser-foot pressure
Presser-foot pressure adjustment
Thread too heavy for fabric
Change thread.
Sewing machine problems
Causes
Remedies
Needle hitting
Bent needle
Change needle
Pulling fabric
Guide fabric without pulling
Pushing fabric
Guide fabric without pushing
Wrong presser foot
Refer to your machine’s manual to select the correct foot.
Wrong needle plate
Refer to your machine’s manual to select the correct needle plate.
Top thread caught
Wrong size of thread stopper
Drop-in bobbin case has spun around
Missing the take-up lever
Timing out
Take your machine in for servicing
Sewing machine problems
Causes
Remedies
Noise in bobbin area
Hook needs lubrication
Refer to the manual for your machine and oil hook
Damaged plastic drop-in bobbin case
Drop-in bobbin case
Bent needle hitting hook
Change needle
Tarnished metal bobbin case
Damage to the bobbin case
Sewing machine problems
Causes
Remedies
Machine jammed
Thread caught in hook
Thread lock
Lack of lubrication
Refer to your machine’s manual and lubricate as directed.
Use of inappropriate lubricant
Refer to your machine’s manual and lubricate as directed.
Thread cutter jammed
Automatic thread cutters
Thread caught and wrapped around handwheel
Unravel thread
Thread caught in take-up mechanism
Using gentle force, try to remove the threads. If this doesn’t work, let your sewing machine technician do this at the next service.
Sewing machine problems
Causes
Remedies
Machine won’t turn on
Cord not properly plugged in
Check cord placement
Fuse blown after needle hitting
Take your machine in for servicing
Fuse blown after thread jam
Take your machine in for servicing.
Damaged power cord
Replace cord
Surge protector turned off
Turn on surge protector
Problem with power print
Take your machine in for servicing
Sewing machine problems
Causes
Remedies
Erratic on high speed only
Burned contacts in rheostat
Take your machine in for servicing or replace with an electronic foot control.
Grease or debris on resistor of electronic foot control
Unplug the control and press it up and down through its entire range of motion for a minute.
Blown capacitor in foot control
Take your machine in for servicing.
Sewing machine problems
Causes
Remedies
Low bobbin sensor not working
Lint in sensor area
Remove loose thread, debris and lint.
Damaged bobbin
Damaged bobbins
Wrong type of bobbin
Using the right bobbin
Using prewound bobbins
Prewound bobbins
Bobbin door open while sewing
Close bobbin door
Malfunctioning sensor
Take your machine in for servicing.
Sewing machine problems
Causes
Remedies
Upper thread warning comes on
Lint or thread in sensor
Clean thread path
Incorrect threading
Rethread machine
Sensor activator has jumped out of check spring
Take your machine in for servicing.
Sensor malfunctioning
Take your machine in for servicing.
Sewing machine problems
Causes
Remedies
Machine is on and makes buzzing noise but won’t sew
Bobbin-winder activating lever may be engaged
Disengage bobbin winder mechanism.
Thread nest after using cutter
Pulling extra top thread after using cutter
Thread cutter
Buttonholes won’t feed properly
May need compensation plate
Troubleshooting buttonholes
Stitch length may be set too short
Making great-looking buttonholes.
References:
Sewing Machine Reference Tool by Bernie Tobisch
The Sewing Machine Master Guide: From Basic to Expert by Clifford L. Blodget
Understanding and Using A Sewing Machine by Nicola Corrigan
The Sewing Book by Alison Smith
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